27th Replacement of Hard Chrome and Cadmium Plating Program Review Meeting

January 23-25, 2007 
New Orleans, Louisiana

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Agenda

 

Tuesday, 23 January 

Start Subject Name Organization
0830 Convene Meeting    
0830-0835 Introductory remarks, meeting logistics Sartwell Naval Research Lab
0835-0855 Overview of projects managed or co-managed by HCAT Sartwell Naval Research Lab
0855-0925 Overview of SERDP/ESTCP Metal Finishing Workshop held in May 2006 Legg Rowan Technology
0925-0955 PROSURF new metal finishing initiative Thery SATSFrance
0955-1025 Progress in Cr and Cd replacement at INTA Aguero INTA
1025-1040 Break    
1040-1100 Data warehousing, HCAT web site, and Implementation Assessment Methodology Legg Rowan Technology
1100-1120 OSHA hexavalent chromium permissible exposure limit – assessment and impact Hannapel The Policy Group
    CHROME REPLACEMENT ON LANDING GEAR     
1120-1205 Implementation of HVOF at Ogden ALC (tech data, process instructions, eng. review boards, etc) Montgomery,Edwards,Forrest Hill AFB
1205-1315 Lunch (provided)    
1315-1345 Development of water jet stripping of HVOF;Implementation of superfinishing of HVOF Eybel Messier-Dowty
1345-1420 Status/results of flight testing of HVOF-coated landing gear components; P-3 HVOF Piston WC-Co Coating Analysis Devereaux NAVAIR
1420-1445 Qualification and implementation of HVOF coatings on landing gear Evans Goodrich
1445-1505 Hard chrome replacement and repair on C-17 landing gear Gilman Boeing Long Beach
1505-1520 Inspection of HVOF coatings on 767-400 landing gear after long-term service Falkowski Boeing
1520-1535 Break    
1535-1555 Crack detection in HVOF coatings by ultrasonic vibrothermography Legoux NRC Canada
       
     CHROME REPLACEMENT ON HYDRAULIC ACTUATORS     
1555-1630 Delta qualification testing on Air Force actuators and HVOF technology insertion Reynolds ARINC 
1630-1655 Update on HVOF seal testing and experience Garcia Busak + Shamban
   CHROME REPLACEMENT ON GAS TURBINE ENGINE COMPONENTS     
1655-1725 Update on chrome elimination efforts at Tinker AFB BondarukMarnix Tinker AFB
1725 Adjourn for the day    
1830-2030 Networking reception for all attendees(location to be determined)    

  Wednesday, 24 January 

Start Subject Name Organization
0730-0800 Continental breakfast in meeting room    
0800 Convene meeting    
   CHROME REPLACEMENT ON HELICOPTER DYNAMIC COMPONENTS     
0800-0825 Results of fatigue testing on HVOF coatings vs. chrome (helicopter dynamic components JTP) Bretz Metcut Research
0825-0850 Results of component rig tests on H-1 helicopter components Sartwell Naval Research Laboratory
0850-0910 Chrome replacement efforts on helicopter dynamic components in Navy Kestler NAVAIR
   NON-LINE-OF-SIGHT CHROME REPLACEMENT EFFORTS     
0910-0945 Electrodeposited nano Co-P: coatings development and technology insertion at Fleet Readiness Center Jacksonville McCrea Integran Technologies
0945-1010 Status of Advanced Non-line-of-sight Chromium Alternatives Project  Pavlik Concurrent Technologies Corp.
1010-1025 Break    
  GENERAL PRESENTATIONS    
1025-1050 New systems for grinding and finishing of thermal spray coatings Heuermann 3M Abrasive Systems Div.
1050-1115 Automated cryo-vapor cooling system for HVOF coating operations ZureckiCarrollVaughan Air ProductsDelta AirlinesDelta Airlines
   REPLACEMENT OF CADMIUM PLATING:    
  TECHNOLOGY DEMONSTRATION AND INSERTION PROJECTS     
1115-1125 Overview of Joint Cadmium Alternatives Team Brown NAVAIR Pax River
1125-1155 Update on execution of Phase II of cadmium alternatives JTP for high-strength steels BermanCrocco AFRLCTC
1155-1315 Lunch (provided)    
1315-1345 Evaluation of Dipsol IZ-C17 low hydrogen embrittling alkaline zinc-nickel plating Gaydos Boeing St. Louis
1345-1410 Cadmium replacement and repair on C-17 landing gear Gilman Boeing Long Beach
1410-1435 Corrosion performance of AlumiPlate coated electrical connectors with trivalent Cr post-treat Schwartz NAVAIR Pax River
1435-1455 Cadmium alternatives for fasteners - status and path forward Jennings NAVSEA
1455-1525 Update on development and qualification of S53 ultra-high-strength steel Kuehmann QuesTek Innovations
1525-1540 Break    
1540-1605 Updated project results on atmospheric-pressure CVD of aluminum coatings Berman  AFRL 
1605-1640 Magnetron sputtered aluminum and aluminum alloy coatings for cadmium plating replacement Pavlik CTC 
1640 Adjourn for the day    

  Thursday, 25 January 

Start Subject Name Organization
0730-0800 Continental breakfast in meeting room    
0800 Convene meeting    
0800-0830 Electrolytic plasma technology for surface cleaning and coating deposition for Cd replacement Meletis University of Texas
0830-0900 Research on plasma electrolytic deposition of coatings for Cd replacement at Sheffield University Sartwell NRL
   GENERAL PRESENTATIONS     
0900-0930 Laser shock peening for aircraft engine components Grendahl Army Research Laboratory
0930-0955 Plasma electrolytic processes – possibilities for chrome plating replacement Gongescu Sputtek, Inc.
0955-1010 Break    
1010-1035 Deposition of wear-resistant coatings onto landing gear components by Directed Vapor Deposition Hass Directed Vapor Technologies
1035-1100 Novel PECVD technology for coating internal surfaces Brown Sub-One Technology
1100-1125 Finishing of HVOF WC/Co-coated high-pressure oil and gas gate valves using chemical mechanical polishing Lesiak Engineered Surface Finishes
   COMPONENT REPAIR TECHNOLOGIES     
1125-1205 Electrospark deposition – results of materials testing and technology insertion Price Advanced Surfaces & Processes
1205-1315 Lunch (provided)    
   SUPERSONIC PARTICLE DEPOSITION (SPD)     
1315-1330 Overview of project on SPD of aluminum and Al alloy coatings for protection of Mg alloy components Sartwell Naval Research Laboratory
1330-1400 Results of mechanical evaluation and corrosion testing of SPD coatings on Mg alloys Grendahl Army Research Laboratory
1400-1425 Status of SPD activities at NRC Canada Legoux NRC Canada
1425-1450 Cold Spray – a new solid-state material spraying technology Villafuerte Centerline Ltd.
1450-1510 Break    
1510-1630 OPEN DISCUSSION – Metal finishing and coating requirements for OEMs and repair/overhaul facilities    
1630 Meeting adjournment    
  SPD JTP