SERDP & ESTCP Webinar Series
SERDP and ESTCP have launched a webinar series to promote the transfer of innovative, cost-effective and sustainable solutions developed through projects funded in five program areas. The webinar series targets Department of Defense and Department of Energy practitioners, the regulatory community and environmental researchers with the goal of providing cutting edge and practical information that is easily accessible at no cost.
________________________________
Webinar (05/04/2017)
Novel Coatings Systems for Use as High Performance Chemical Resistant Powder Topcoats
Mr. Mark Wytiaz, The Sherwin-Williams Company
Dr. James Wynne, Naval Research Laboratory
Dr. Beth Ann Pearson, The Sherwin-Williams Company
May 4, 2017
12:00 PM ET (9:00 AM PT)
Abstract
For decades, the Department of Defense has recognized the benefits of powder coating technologies, encouraged their development, and promoted their use in the military market. Powder coatings generally offer low VOCs, demonstrate excellent corrosion resistance and provide superior weatherability. In addition, powder technologies generally eliminate solvents within the coatings and those used for cleanup thereby improving worker safety, reducing time and costs associated with the handling and disposal of hazardous wastes, and offering the capability for up to 95% materials recycling during the application process. Despite DoD’s increasing trend in the use of powder coatings, until recently, there were no technologies qualified to meet the performance demands of the specification MIL-PRF-32348, Type 3. This specification defines the challenging requirements of a low gloss chemical agent resistant (CARC) powder topcoat.
Sherwin-Williams, together with a team of industry, academic and military partners, successfully developed a MIL-PRF-32348, Type 3 powder topcoat technology. Key accomplishments of the project include the design and synthesis of a unique polymer system coupled with a formulation strategy that maximizes crosslink density, producing an ultra low gloss, highly durable, chemical agent resistant coating. A detailed scientific understanding of the materials and their interactions was also established through characterization studies.
This technology, which has been qualified by the U.S. Army Research Laboratory to meet the stringent requirements of the military specification, has established a foundation for new low gloss, highly durable powder coatings. It has undergone demonstration/validation studies at Star 4D (Spray Technique Analysis and Research for Defense) and field trials at depots and military coaters. Sherwin-Williams is currently transitioning the technology for broad distribution to the military market including OEM’s, Depots and the Defense Logistics Agency (DLA).
Speaker Biographies
Mr. Mark Wytiaz is a Staff Scientist in the Sherwin-Williams Global Finishes Group Innovation Laboratory in Chicago, IL. His area responsibilities since 2010 have been to develop coatings using innovative technologies for industrial applications. At Sherwin-Williams, Mark spent 20 years as the Technical Director for military coatings in the Products Finishes Division. Prior to that, Mr. Wytiaz spent 10 with Bayer developing applications for polyurethane raw materials in the coatings industry. He has several patents related to low gloss polyurethane coatings technologies that focus on durability and low or no volatile organic solvent emissions.
Mr. Wytiaz has an Associates of Science degree in Petroleum Technology from the University of Pittsburgh.
Dr. James Wynne is a synthetic organic research chemist at the Naval Research Laboratory. Since 2000, he has collaborated with various government laboratories and academic institutions to develop novel coatings for military and civilian applications as well as electrically conducting, optically transparent, thin polymeric films. He holds a joint appointment as an affiliate research professor at George Mason University where he continues to provide insight and direction in various medicinal and bioorganic projects. Currently, Dr. Wynne is involved in numerous projects covering the synthesis and characterization of coatings for aircraft, shipboard structures and military vehicles as well as polymeric materials for use in dust abatement and wind erosion. Most recently, Dr. Wynne’s expertise and research at NRL has centered on the development of novel polymeric coatings and the synthesis of novel actives for a variety of application such as deicing, easy cleaning, signature and decontamination. In addition, a focus on chemical warfare agent neutralization, coating characterization, repellency in novel resin formulation of are of a few most recent endeavors. Dr. Wynne has 16 patents and is the author of over 83 refereed publications.
Dr. Wynne received his Ph.D. in Chemistry from George Mason University in 2000.
Dr. Beth Ann Pearson has a plethora of knowledge in the coatings industry, coupled with 20 years of experience ranging across a wide breadth of area of coatings technologies and chemistries. She currently works for Sherwin-Williams, Product Finishes Division, as the Global Manager, Military & General Industrial. Dr. Pearson is very active in the chemical and coatings industry including memberships in the American Chemical Society, National Association of Professional Women, Polymer Sciences Society, Federation of Societies for Coatings Technology, Iota Sigma Pi, Chemists Honor Society, Cleveland Coatings Society, and Phi Beta Gamma. She also has led an active role in community and historical organizations, including The Executive Leadership Board of the American Red Cross, Daughters of the American Revolution, Rotary Club, Cameo Society, and as an Instructor for Junior Achievement. Professional honors include Who’s Who in Executive Leaders, Excellence By Design Award, Focus Award, Who’s Who in Science, Outstanding Achievements in Chemistry, B.P. America Research Award, Young Achievers Award, Professorship Leadership Award and Outstanding Female Chemist Award.
Dr. Pearson holds a Bachelor of Science Degree in Chemistry from Hiram College with Honors Certification from the American Chemical Society, Graduate Degrees in both Physical Chemistry and Polymer Science from John Carroll University, and a Doctorate in Global Business and Leadership.
Past Webinars
- Installation Energy and Water (13)
- 02/21/2019 - Utilization of Advanced Conservation Voltage Reduction for Energy Reduction on DoD Installations
- 07/12/2018 - Innovative Low-Cost Building Automation Sensors and Controls
- 03/22/2018 - Cloud Computing Services for DoD - We Are Going to The Cloud!
- 11/16/2017 - Building Envelope Technologies
- 06/15/2017 - Coupling Geothermal Heat Pumps with Underground Seasonal Thermal Energy Storage
- 04/20/2017 - Solutions for Installations' Participation in Energy Markets
- 01/12/2017 - Award Winning Projects: Energy and Water
- 10/06/2016 - Cyber Security and its Impacts on Installation Energy Management
- 07/14/2016 - Remote Methods for Water Conservation
- 05/05/2016 - Cost Effective and Resilient Building-Scale Microgrid Solutions for Increased Energy Security
- 10/15/2015 - LED-ing the Way: Sophisticated and Energy Efficient Exterior Lighting Systems for DoD Installations
- 02/19/2015 - Raise the Roof: Increased Rooftop Solar Efficiency Beyond Flat Panel PV
- 12/18/2014 - Energy Audits: From Clipboard to Cloud
- Environmental Restoration (31)
- 05/23/2019 - Treatment Options for the Emerging Contaminants 1,2,3-Trichloropropane and 1,2-Dibromoethane
- 04/11/2019 - Managing Contaminated Sediments: Passive Sampling Methods and In Situ Treatment
- 02/07/2019 - The REMChlor-MD Groundwater Transport and Remediation Model for Sites with Matrix Diffusion
- 11/15/2018 - Stormwater Impacts on Sediment Recontamination
- 10/18/2018 - Restoration of Chlorinated Solvent Contaminated Groundwater Sites: The Value of Information Challenge
- 10/04/2018 - Managing Groundwater Impacts at Chlorinated Solvent Sites
- 08/09/2018 - Energy Sustainable Wastewater Treatment Systems for Forward Operating DoD Installations
- 06/28/2018 - Managing Sites Impacted by 1,4-Dioxane: New Developments in Molecular Tools and Conceptual Site Models
- 09/07/2017 - Research and Development Needs for Management of DoD's PFAS Contaminated Sites
- 07/27/2017 - Management of Energetic and Propellant Material Releases on Testing and Training Ranges
- 05/18/2017 - High-Resolution Site Characterization at Chlorinated Solvents Sites
- 04/06/2017 - 1,4-Dioxane Impacts and Innovative Cleanup Technologies at DoD Contaminated Sites
- 03/09/2017 - Award Winning Projects: Environmental Restoration
- 02/23/2017 - Monitoring and Risk Assessment of Environmental Risks Posed by Munitions Constituents in Aquatic Systems
- 12/15/2016 - Advances in the Assessment and In Situ Treatment of Contaminated Sediments
- 11/03/2016 - Bioavailability of Contaminants of Concern in Soils at DoD-Impacted Sites
- 09/08/2016 - Practical Assessment and Optimization of Redox-Based Groundwater Remediation Technologies
- 07/28/2016 - Geophysics 101 – Realistic expectations for geophysics when used for site characterization and remediation monitoring - Part 2
- 06/30/2016 - Geophysics 101 – Realistic expectations for geophysics when used for site characterization and remediation monitoring - Part 1
- 06/02/2016 - Insensitive Munitions: Environmental Health Criteria, Fate and Transport
- 04/21/2016 - Long Term Monitoring Issues at Chlorinated Solvent Sites
- 01/28/2016 - Per- and Polyfluoroalkyl Substances (PFASs): Analytical and Characterization Frontiers
- 01/14/2016 - Vapor Intrusion: Regulatory Update and Advances in Assessment Tools
- 12/03/2015 - Emerging Contaminants: DoD Overview and State of Knowledge on Fluorochemicals and 1,4-Dioxane
- 10/29/2015 - Assessment and Treatment of Contaminated Sediments
- 08/20/2015 - Characterization and Remediation in Fractured Rock Environments
- 05/28/2015 - New Tools for Characterizing and Remediating Munitions and Energetics at Military Ranges
- 03/19/2015 - Quantitative Framework and Management Expectation Tool for the Selection of Bioremediation Approaches at Chlorinated Solvent Sites
- 01/08/2015 - DNAPL Source Zone Management Approaches
- 11/20/2014 - New Tools for Improving the Management of Contaminated Sediment Sites
- 10/30/2014 - Key Advances in Vapor Intrusion Assessments at Contaminated Sites
- Munitions Response (11)
- 08/23/2018 - Sediment Volume Search Sonar Development
- 11/02/2017 - Platforms for Underwater and Near-Shore Munitions Surveys
- 06/01/2017 - Classification of Military Munitions using Electromagnetic Induction Data
- 02/09/2017 - Award Winning Projects: Munitions Response
- 06/16/2016 - Quality Assurance Project Plan (QAPP) for Advanced Geophysical Classification Investigations – Part 2
- 05/19/2016 - Quality Assurance Project Plan (QAPP) for Advanced Geophysical Classification Investigations – Part 1
- 02/25/2016 - Recent Advances in the Classification of Underwater Munitions near a Water-Sediment Boundary
- 11/12/2015 - Munitions Response: Land Based Program Closeout
- 09/17/2015 - Munitions Response: Underwater Geophysical Sensors
- 05/07/2015 - Factors Affecting Munitions Mobility Underwater and In Situ Measurements
- 02/05/2015 - Acoustic Methods for Underwater Munitions
- Resource Conservation and Resiliency (18)
- 05/09/2019 - Roles of Soil Microbial Communities in Ecosystem Restoration
- 03/14/2019 - Determining the Temporal and Spatial Scales of Non-Stationarity in Temperature and Precipitation across the Continental United States
- 11/01/2018 - Plant Diversity and Biological Nitrogen Fixation in Longleaf Pine Ecosystems at Military Installations
- 09/20/2018 - Plant Diversity and Biological Nitrogen Fixation in Longleaf Pine Ecosystems at Military Installations
- 09/06/2018 - Informing Restoration Programs for Threatened and Endangered Plant Species
- 06/14/2018 - Approaches to Managing Threatened, Endangered and At-Risk Bird Species
- 05/03/2018 - Overview of the Defense Coastal/Estuarine Research Program (DCERP)
- 03/08/2018 - Quantifying and Modeling Fugitive Dust Emissions from DoD Activities
- 12/07/2017 - Management of Novel Hawaiian Ecosystems
- 10/05/2017 - New Resource Conservation Insights to Desert Environments
- 06/29/2017 - Future Vulnerabilities to Alaskan Ecosystems and Tools for Permafrost Assessment
- 02/23/2017 - Award Winning Projects: Resource Conservation and Resiliency
- 10/20/2016 - DoD Decision Making and Climate Change
- 09/22/2016 - Managing the Brown Treesnake Headache: Assessment of the Aerial Acetaminophen Bait Drop on Guam
- 04/07/2016 - Use of Climate Information for Decision Making and Impacts Research
- 12/17/2015 - Watershed Assessment and Stormwater Management Optimization Tools
- 03/26/2015 - Innovative Tools for Species Inventory, Monitoring, and Management
- 11/06/2014 - New Tools for Advancing Our Understanding of Marine Mammal Behavioral Ecology
- Weapons Systems and Platforms (18)
- 06/06/2019 - Developing and Demonstrating Non-Toxic and Sustainable Coating Systems for Military Platforms
- 04/25/2019 - Accelerated Corrosion and Ageing Studies
- 05/31/2018 - Resonant Acoustic Mixing of Energetic Material Formulations
- 04/05/2018 - Advanced Nanocrystalline Alloys as Alternatives for Repair and Replacement of High Wear Parts
- 02/08/2018 - Improved Methods to Evaluate Aerial Emissions and Develop Pollutant Emission Factors
- 10/19/2017 - Laser De-Paint and Surface Preparation Mechanism and Technologies
- 08/17/2017 - Zinc Nickel Dip and Brush Plating
- 05/04/2017 - Novel Coatings Systems for Use as High Performance Chemical Resistant Powder Topcoats
- 01/26/2017 - Award Winning Projects: Weapons Systems and Platforms
- 08/11/2016 - An Environmentally Acceptable Alternative for Fast Cook-Off Testing, Demonstration, Validation and Implementation Efforts
- 03/24/2016 - Cadmium and Chromate Elimination Efforts: Implementation Plans and Strategic Roadmaps for Three DoD Depots
- 02/11/2016 - Chromate/Hazardous Material Free Coating Systems for Military Aircraft and Ground Support Equipment
- 10/01/2015 - Hexavalent Chrome Elimination from Hard Chrome Surface Finishing
- 07/16/2015 - Sustainable Pyrotechnics: Flares and Projectiles
- 04/16/2015 - Blast Noise Measurements and Community Response
- 03/05/2015 - Understanding and Mitigating the Risks Associated with Lead-Free Electronics
- 01/22/2015 - Bio-Based Methodologies for the Production of Environmentally Sustainable Materials
- 12/04/2014 - Waste to Energy Options for Base Camps: Efficient Tar Management and Rotary Kiln Gasification
Featured Initiatives
The latest developments in science, engineering, and technology.